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W Pan Patio Cover Kits

Aluminum DIY W Pan Patio Cover Kits

W Pan Deck Cover Roofing Systems

Build Your Own Aluminum Deck Cover or Carport

 

This “materials supplied” W Pan / V Pan patio cover and carport kit features a roll-formed aluminum pan construction and a four-sided .050″ roll-formed aluminum fascia gutter, keeping the aesthetic lines clean and simple. Aluminum W-Pan patio covers are often chosen for their strength and durability and come with a welcome price point for the cost-conscious homeowner. With this simple locking w-pan design, installation is easy for the do-it-yourselfer. Custom W Pan patio cover designs are available in a ‘top only’ format. Go to our no-obligation quote page, and we will gladly quote you an engineered kit based on your specifications. Each system is engineered according to your local code requirements!

We have been doing this for over 20 years...

You can be confident with the answers we give. Know who you are dealing with!

Our roll-formed aluminum Flat pan systems form a strong, structurally sound roof and a weatherproof barrier that protects your patio or vehicle from the elements.

W Pan Patio Cover Features and Benefits

  • Easy-to-install roll & lock system (list of tools you may need)
  • Will not rust!
  • Painted aluminum finish – baked on enamel for a long-lasting finish in all environments and resists scratches, corrosion, and fading.
  • Factory-painted extruded aluminum beams and posts (Paint Warranty)
  • .050″ roll-formed fascia gutters available in white, bronze, clay, ivory, gray, brown & black (7 colors)
  • Posts with wall thicknesses of .078″ / .125″ gauge extruded aluminum available in white, ivory, or dark bronze.
  • Roll-formed aluminum roof pans are available in white or ivory
  • Roof pans are 3″ tall and 16″ wide and come in three thicknesses (.019″, .025″, and .032″)
  • The top carries a 4-sided structural fascia guttering system. The fascia gutter is 3″ wide and 6″ tall.
  • Precision-stamped fascia corners.
  • W Pans are captured in the top 3″ of the fascia gutter. This provides several connection points for the pan and gutter, creating a larger channel for water runoff.
  • Other than the odd cleaning, this is a no-maintenance installation (how to keep your patio cover clean!)
  • The drop from the house wall to the front of the unit is fixed at 1/4″ per foot of projection.
  • All quoted units are designed to meet 2022 IBC standards
  • Available in both wall-attached and free-standing configurations
  • Downspouts are included in all quotations
  • All units come with instructions, fascia gutters for all four sides, 16″ wide ‘W’ pans, corners, screws, sealant and scuppers, beams, posts, bottom brackets, and hardware internal to the kit!
  • Get a No Obligation Quotation… Download: W Pan Patio Cover Quote Form
  • Don’t hesitate to call us toll-free with questions: 1.844.404.0484

Special Note

You will need to know your local live load requirements (lbs./sq ft & mph) as dictated by your city/municipality. Your local building department issues building permits. You may or may not need an actual permit for your installation. This responsibility rests with the homeowner. If a permit is required, we strongly recommend that you obtain it before making your purchase. A few words about permits… 

However, panel thickness, beam placements, beam size, and the distance between posts out front are all functions of the loads (snow & wind) your cover will be subject to. We ask that you acquire the load requirements for your area, so that we can supply you with the ‘correct’ thickness and configuration of materials for a safe and long-lasting installation!

A few 'popular' sizes are priced out below, BUT...

We will be pleased to email you a no obligation quotation you can count on for the size you need!

W Pan Patio Cover Systems

Included: 3″ x 16″ aluminum roof pans, 4 sides of .050 roll-formed aluminum fascia gutter, corner connections, sealant, 1/2″ TEK screws, beam, posts, connection hardware, downspout assembly, caulking, and touch-up paint. Refer to the load table below for panel spans under load…

Quote #643807SPW
Projection:
8'
From Wall
Width:
16'
Along Wall
$2136.48 USD
Quote #643808SPW
Projection:
10'
From Wall
Width:
20'
Along Wall
$3018.78 USD
Quote #643809SPW
Projection:
12'
From Wall
Width:
24'
Along Wall
$4031.04 USD
Quote #643810SPW
Projection:
12'
From Wall
Width:
32'
Along Wall
$5274.75 USD
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*Pricing is given as the delivered cost however * some states may incur extra shipping charges.

W Pan Top Only Systems

Customer will supply the support structure (a set of beam and posts or an existing set of walls).

Included: 3″ x 16″ aluminum roof pans, 4 sides of .050 roll formed aluminum fascia gutter, corner connections, sealant, 1/2″ TEK screws, downspouts, caulking and touch up paint. Refer to the load table below for panel spans under load… The purchase of a top only system transfers the responsibility of support structure and engineering standards to the customer.

Quote #643803SPW
Projection:
8'
From Wall
Width:
16'
Along Wall
$1756.95 USD
Quote #643804SPW
Projection:
10'
From Wall
Width:
20'
Along Wall
$2354.12 USD
Quote #643805SPW
Projection:
12'
From Wall
Width:
24'
Along Wall
$2999.47 USD
Quote #643806SPW
Projection:
12'
From Wall
Width:
32'
Along Wall
$4014.63 USD
visa
mastercard_symbol
wire_transfer_black
certified_cheque_black

Pay by Visa, Master Card OR Save 4% by Wire Transfer or Cashier’s Check

*Pricing is given as the delivered cost however * some states may incur extra shipping charges.

Familiarize yourself with our terminologies!

How to read the table:

For example in the table below…
7’5″ is how far you can go ‘away from the wall’ before the .019″ thick pan needs to be supported with a beam & posts – under a 20psf. live load

3" x 16" W Pan - Maximum Pan Spans
Live Load Wind Speed .019" .025" .032"
20
90
7’5″
10’1″
11’1″
30
100
6’6″
8’10”
9’8″
40
120
5’6″
7’6″
8’9″

The manufacturer reserves the right to send longer / wider than ordered material.

As a DIY application the DIY customer will make the final cuts on site in order to achieve the desired finished size.

We've been doing "Do-It-Yourself" for 20+ years!

We Are Here For You!

We have access to all the engineering for all our components, so we can help ensure what you build lasts a lifetime! Our people are not commissioned, so there are no sales pressures and no need to ‘upsell’ you on something you actually don’t need. We are here to help and get you the DIY materials you need to accomplish your goals!

Doing it yourself doesn't mean doing it alone!

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