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Insulated Patio Cover Kits

Insulated Patio Cover Kits

DIY Aluminum Patio Awnings & Deck Covers

Insulated Expanded Polystyrene Foam Roof Panels

 

This ‘material’s supplied’ expanded polystyrene (EPS) core Do-It-Yourself insulated roof system provides a combination of strength and clean lines that will add value to your home every single time! Your new patio cover can be specifically designed to accommodate ceiling fans and light fixtures, adding extra amenities to your new outdoor space. The beam and post support structure for the SMP SmartLok insulated roof panels is made from high-quality, extruded structural aluminum.

 

Virtually maintenance-free, our Insulated DIY Patio Cover Systems are crafted to resist rust, warping, cracking, rot, and insect infestations. Our factory-finished aluminum components retain the original color, gloss, and texture longer and better than patio products made of alternative materials. Additionally, we back our products with a transferable Lifetime Warranty.

DESIGN
  • Snap-lock Locking System
  • Industry-standard Finish Colors
  • Stucco Embossed texture
STRENGTH
  • Limited Lifetime Warranty
  • Moisture & Mildew Resistant
  • Factory-bonded Aluminum Skins
PROTECTION
  • 1.5 pound EPS Foam Core
  • Superior Insulation Properties
  • Meets Current Load Specifications
We have been doing this for over 20 years...

You can be confident with the answers we give. Know who you are dealing with!

Our insulated laminated roof panels snap together tightly, forming a strong, structurally sound roof that also serves as a weatherproof barrier, protecting your patio or vehicle from the elements. Each system is engineered in accordance with your local code requirements. Your new EPS core, insulated patio cover kit will prevent any heat transfer to the underside of the unit and keep your new space 10-15 degrees cooler on those extreme summer days while standing strong against the snow loads in those winter months

We cannot give pricing over the phone, BUT...

We will be pleased to email you a no obligation quotation you can count on for the size you need!

Things to Know | Insulated Patio Covers

  • Easy-to-install roll & lock system
  • Here is a list of tools you may need
  • As a materials supplied ‘kit’, the panels, extruded back-wall channel, side fascia & front gutters, posts & beams may need to be trimmed to finished size on site by the customer
  • Other than occasional cleaning, this is a low-maintenance installation (how to keep your patio cover clean!).
  • Stain-resistant polymer-painted finish on aluminum skins.

  • These aluminum skins are permanently laminated & pressure-bonded to the EPS (Expanded Polystyrene) foam core.

  • Pebble embossed finish – .024″ laminated aluminum skin applied to top and bottom creates a durable dual-layer system which resists scratches, corrosion, and fading.

  • Available in 3″, 4″, and 6″ thicknesses

  • Local load requirements and desired panel span usually determine panel thickness.

  • The high-density 1.5 lb structural expanded polystyrene (EPS) core prevents thermal transfer to the underside of the patio cover and provides the strength necessary to accommodate the snow and wind load requirements for your area.

  • An optional 2″x3″ T5 aluminum channel can be built into the roof panel so you can support a fan installation.

  • The ‘fan beam’ allows for electrical wiring to the fan or LED lighting (purchased locally).

  • The drop from the house wall to the front of the unit is fixed at 1/4″ per foot of projection.

  • Extruded aluminum profiles add to the strength and durability of these high-quality materials-supplied patio covers

  • The manufacturer reserves the right to send material that is longer / wider than ordered.

  • As a DIY application, the customer will make the final cuts on site to achieve the desired finished size.

Color Selection

  • .024″ Stucco embossed finish available in white, wheat, sand, and eggshell
  • Optional .032″ skin available for added strength & durability.
  • Fascia gutters available in white, clay, black or bronze (all colors not available in all sizes)
  • Factory-painted extruded aluminum roof profiles, beams, and posts
  • Posts with wall thicknesses of .078″ / .125″ gauge extruded aluminum available in white, ivory, clay, black or dark bronze

Don’t hesitate to call us toll-free with questions 1.844.404.0484

Familiarize yourself with our terminologies!

You will need to know your local live load requirements (lbs./sq. ft. and mph) as dictated by your city/municipality. Your local building department is where building permits are issued. You may or may not require a permit for your installation. This responsibility rests with the homeowner. If a permit is required, we strongly recommend obtaining it before making a purchase. A few words about permits… 

 

Panel thickness, beam placements, beam size, distance between posts out front… all are a function of the load (snow & wind) that your cover will be subject to.

This table describes how far a panel can span away from the wall out to the beam & posts assembly
How to read the table: For example… a 3″ thick roof panel will span 12’7″ away from the wall under a 20 lb. loading

Maximum Panel Simple Span Load Table | Rated for 115 mph (or less) wind loading
Roof Thickness 10 psf 20 psf 25 psf 30 psf 35 psf 40 psf 50 psf
3″ Thick | .024″ Skin
16′
12’7″
11’7″
10’10”
10’1″
9’6″
8’7″
4″ Thick | .024″ Skin
19′
15’1″
13’8″
12’7″
11’8″
10’11”
9’9″
6″ Thick | .024″ Skin
22′
18’3″
16’5″
15′
14′
13’1″
11’9″

We ask that you acquire the load requirements for your area, so that we can supply you with the ‘correct’ thickness and configuration of materials for a safe and long lasting installation!

A few 'popular' sizes are priced out below, BUT...

We will be pleased to email you a no obligation quotation you can count on for the size you need!

3" EPS Core Full Patio Cover Systems

This is what is Included in each System:

• 3″ thick roof panels each at 4′ wide • Rear extruded aluminum and thermally broken header • Side extruded aluminum fascias • Front extruded aluminum gutter • Extruded aluminum support beam • Extruded aluminum posts • Top & bottom post brackets • Sealant • Tar tape • Downspouts • All necessary ‘internal’ hardware and touch up paint

Units designed for up to 30 psf / 115 mph load requirements.

Quote #643789SP
Projection:
8'
From Wall
Width:
16'
Along Wall
$4089.98 USD
Quote #643790SP
Projection:
10'
From Wall
Width:
20'
Along Wall
$5469.49 USD
Quote #643791SP
Projection:
12'
From Wall
Width:
24'
Along Wall
$7209.06 USD
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Pay by Visa, Master Card OR Save 4% by Wire Transfer or Cashier’s Check

*Pricing is given as the delivered cost however * some states may incur extra shipping charges.

3" EPS Core Top Only Patio Cover Systems

This is what is Included in each System:

• 3″ thick roof panels each at 4′ wide • Rear extruded aluminum and thermally broken header • Side extruded aluminum fascias • Front extruded aluminum gutter • Sealant • Tar tape • All necessary ‘internal’ hardware and touch up paint.

The purchase of a top only system transfers the onus of support structure and engineering standards to the customer.

Quote #643777SP
Projection:
8'
From Wall
Width:
16'
Along Wall
$3325.46 USD
Quote #643781SP
Projection:
12'
From Wall
Width:
20'
Along Wall
$5232.61 USD
Quote #643779SP
Projection:
10'
From Wall
Width:
20'
Along Wall
$4529.33 USD
Quote #643778SP
Projection:
8'
From Wall
Width:
20'
Along Wall
$3823.42 USD
Quote #643780SP
Projection:
10'
From Wall
Width:
24'
Along Wall
$5232.61 USD
Quote #643782SP
Projection:
12'
From Wall
Width:
24'
Along Wall
$5991.48 USD
visa
mastercard_symbol
wire_transfer_black
certified_cheque_black

Pay by Visa, Master Card OR Save 4% by Wire Transfer or Cashier’s Check

*Pricing is given as the delivered cost however * some states may incur extra shipping charges.

A few 'popular' sizes are priced out below, BUT...

We will be pleased to email you a no obligation quotation you can count on for the size you need!

4" EPS Core Full Patio Cover Systems

This is what is Included in each System:

• 4″ thick roof panels each at 4′ wide • Rear extruded aluminum and thermally broken header • Side extruded aluminum fascias • Front extruded aluminum gutter • Extruded aluminum support beam • Extruded aluminum posts • Top & bottom post brackets • Sealant • Tar tape • Downspouts • All necessary ‘internal’ hardware and touch up paint

Units designed for up to 40 psf / 115 mph load requirements.

Quote #643792SP
Projection:
8'
From Wall
Width:
16'
Along Wall
$4315.00 USD
Quote #643793SP
Projection:
10'
From Wall
Width:
20'
Along Wall
$5868.45 USD
Quote #643794SP
Projection:
12'
From Wall
Width:
24'
Along Wall
$7669.86 USD
Quote #643795SP
Projection:
14'
From Wall
Width:
32'
Along Wall
$11,791.04 USD
visa
mastercard_symbol
wire_transfer_black
certified_cheque_black

Pay by Visa, Master Card OR Save 4% by Wire Transfer or Cashier’s Check

*Pricing is given as the delivered cost however * some states may incur extra shipping charges.

4" EPS Core Top Only Systems

This is what is Included in each System:

• 4″ thick roof panels each at 4′ wide • Rear extruded aluminum and thermally broken header • Side extruded aluminum fascias • Front extruded aluminum gutter • Sealant • Tar tape • All necessary ‘internal’ hardware and touch up paint.

The purchase of a top only system transfers the onus of support structure and engineering standards to the customer.

Quote #643783SP
Projection:
8'
From Wall
Width:
16'
Along Wall
$3540.14 USD
Quote #643785SP
Projection:
10'
From Wall
Width:
20'
Along Wall
$4831.90 USD
Quote #643787SP
Projection:
12'
From Wall
Width:
20'
Along Wall
$5592.01 USD
Quote #643784SP
Projection:
8'
From Wall
Width:
20'
Along Wall
$4091.38 USD
Quote #643786SP
Projection:
10'
From Wall
Width:
24'
Along Wall
$5592.01 USD
Quote #643788SP
Projection:
12'
From Wall
Width:
24'
Along Wall
$6412.91 USD
visa
mastercard_symbol
wire_transfer_black
certified_cheque_black

Pay by Visa, Master Card OR Save 4% by Wire Transfer or Cashier’s Check

*Pricing is given as the delivered cost however * some states may incur extra shipping charges.

Remember, the manufacturer reserves the right to send panels/material longer that what was ordered for your unit.
This is often done to speed up the delivery of your unit, knowing that, as a DIY application all final cuts are done easily on site

We've been doing "Do-It-Yourself" for 20+ years!

We Are Here For You!

We have access to all the engineering on all our components so we can help make sure that what you build will last a lifetime! Our people are not commissioned, so there are no sales pressures and no need to ‘upsell’ you on something you actually don’t need. We are simply here to help and get you the DIY materials you need to accomplish your goals!

Doing it yourself doesn't mean doing it alone!

Do You Want to Screen in Your New Patio Cover?

Porch Screening Kits

Screening your existing porch, patio or deck makes a great outdoor addition to any home. Using only rust proof extruded aluminum framing our system is virtually maintenance free. Built in spline grooves make it easy to both install or replace the screens. Enjoy the outdoors, protected from gnats & mosquitoes!

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